Bevel
Loops
Bevel cutting requires loops (fish tails) on sharp corners to
give the cutting head enough time to change the bevel settings
and add or remove torches from the cutting process. These loops
can be added automatically by the system and also be removed if
not desired in specific situations.
Adding these loops manually would be a time consuming and error
prone process. NC-Pyros implements a smart algorithm that identifies
corners that require loops automatically. The threshold parameter
for generating loops and the loop type and size are user configurable.
Separate
Leads for Inside, Outside Cuts & Overcuts
Inside and outside cuts often have different requirements when
it comes to leads. Many processors like to use arc-type leads
on inside cuts, while using straight leads on the outside. This
can prevent the small points at the lead-in lead out location
on inside cuts. However, often an "overcut" is required
as well. NC-Pyros supports both automatically saving manual grinding
hours and increasing product quality.
Error
Detection & Correction
Correcting drawing errors automatically or warning of potential
errors saves many man-hours and wasted plate material. All settings
are user configurable in order to allow customization for various
controller/burner configurations.
* Lead collision detection checks collisions of leads with parts,
displays the leads that are at fault and offers the option to
edit the lead to avoid the collision.
* Duplicate elements are automatically removed. This is a very
common problem in CAD drawings, which can cause severe problems.
* Short element deletion with gap closing. Short elements are
often inadvertently created during CAD trimming operations. NC-Pyros
removes them automatically and closes the gap.
* Open tool path detection. Tool paths for cutting are generally
supposed to be closed. NC-Pyros detects and warns of open shapes
that cannot be automatically closed.
* Path reversing detection. Drawing elements might overlap slightly
at corners before they are connected to a tool path. This can
cause tiny "loops" at the corner, causing the burner
to move suddenly into the part.
* Snapping of gaps: NC-Pyros connects entities with small gaps
between them if the gap is smaller than the user set snap tolerance.
* Customized arc handling: set the maximum radius, minumum arc
length, and define how to split circles and arcs that cross quadrant
lines. NC-Pyros automatically corrects arcs to ensure cutting
works flawlessly.
|
Full
Support for Controllers, Burners & Processors
NC-Pyros provides support for any type of controller with Essi or
G-Code code format and any type of burner, be it plasma, gas, laser,
water, or other. Several pre-configured post-processor controllers
files are also supplied, including Anca, Burny, Linde, Koike, Esab,
Fanuc, MG, and Eltec controllers. These files can be adjusted to
accommodate any special considerations.
Marking
Functionality
Buge marking can be used on advanced controllers that have a built-in
text feature. Marking may be performed with punch, scribe, powder,
or ink tools. NC-Pyros also has built-in text marking processor
that converts CAD drawing text to lines. Use this type of text marking
on any machine with a marking head.
Path
Generation & Simulation
The NC-path may be output to a DXF file and automatically laid over
the original nest drawing for validation. Simulate the entire cutting
path for validation; features fully adjustable simulation speed.
Manager
Integration
NC-Pyros can run in standalone mode or integrated into a ShipConstructor
project. In standalone mode it runs completely independently. In
integrated mode, nesting is performed inside of Structure. Information
about each nest is stored in Manager and thus available to NC-Pyros.
NC-Pyros automatically adds important information about each generated
code file to Manager allowing for the calculation of estimated cutting
time and tracking of code processing dates and operators.
Processing
Order
The processing order can be determined automatically or manually
assigned by the user. The program connects all entities to shapes
and then prompts the user to pick the shapes in the order of desired
processing. Already picked shapes are shown in a different color.
The fast travel path can be manually re-routed to avoid potential
collisions of the cutting head with previously cut parts that might
have shifted. Just click on the fast travel line and use the mouse
to move the fast travel path to avoid problem areas on the plate.
Backplotting
The Backplot function converts NC-code files back to geometry. Just
select any NC-code file generated manually, by NC-Pyros, or another
system, and display the geometry on the screen. NC-Pyros can even
output the geometry to a CAD system.
|